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These include large posters, cover overprints, PoS display work, printed circuit boards, banners, fabric printing, heavy-gauge metal, glass and rigid plastic. Page 47 © Copyright Pira International Ltd 2003 Digital printing processes Background to the development of digital printing 2 The traditional approach of conventional printing processes, based over centuries, has typically been production-centred, concentrating on economies of scale. These processes produce the exact same printed product, time-after-time, at increasing production speeds as further developments are introduced.
Should this happen they will print, spoiling the finished result. An opposite electrical charge between the ink in the recessed cells and the substrate to be printed (electro-assist), ensures the maximum amount of ink transfer during the printing operation. Gravure presses have either fixed or variable cylinder circumferences to suit the page or repeat length required. Although a great variety of printed matter is produced by gravure, the use of this process is more specialised than lithography on account of the higher initial cost incurred in the preparation of gravure cylinders.
The ink is controlled by a pump that fills the doctor blade chamber, which consists of sealed side frames and doctor blades. The doctor blade chamber takes the form of a thin flexible strip of plastic, steel or fibreglass and is used to remove the surplus ink from the surface of the anilox roller. This is then recycled into the ink trough. 23 illustrates the typical unit configuration, with chambered doctor blade inking systems, popular on narrow-width reelfed flexographic presses. One printing unit is required for each colour printed.